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Whatever the soldering application, from single pins to battery cables, there’s a soldering robot to match. The third reason to robotize your soldering operations is versatility. With human error eliminated, fewer defects will be found - decreasing the amount of rework needed and increasing throughput. Any errors that do occur can easily be corrected through reprogramming. On the other hand, once a robot has been programmed to a certain path and quality level, it will repeat it exactly, soldering each join precisely and never missing one. To make matters worse, errors when soldering manually are inconsistent and difficult to detect.
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Nowadays, many printed circuit boards (PCBs) are densely packed with components, making it easy for solder joints to be incorrectly soldered or missed altogether. Year on year, electronics are getting smaller, and the demand for smaller, more lightweight electronics is only expected to grow.
ROBOTIZE FAST FOOD MANUAL
Not only are soldering robots faster than manual soldering, they’re also much more accurate. Combine this with the fact that one operator can load, unload and oversee several robot stations and the savings in terms of training costs and manpower begin to add up. Plus, it’s relatively quicker, easier and cheaper to train robot operators than highly skilled manual solderers. Soldering robots can operate 24/7 if needs be, vastly increasing production. Not only are soldering robots fast when completing tasks, they don’t require breaks, annual leave, or slow down due to eye strain or fatigue. TM Robotics works in partnership with ELMOTEC, a family-owned Swiss company, with more than thirty years’ experience in the soldering industry.Ī major benefit of automating soldering process is improving speed and efficiency. While soldering is performed by skilled, highly trained workers, the ability to simultaneously improve speed, accuracy and consistency is an almost impossible task for humans - not, however for industrial robots.Īs the fourth industrial revolution sweeps the manufacturing industry, industrial robots are bringing a whole host of benefits to the factory floor, increasing productivity and profitability whether machine tending, assembling, picking and placing or even soldering.Īs well as off-the-shelf industrial robots, TM Robotics offers a wide range of other automation manufacturing equipment - including soldering systems. In this article, Nigel Smith, CEO of TM Robotics, international distributor of Shibaura Machine, formerly Toshiba Machine, industrial and soldering robots, explains three reasons why you should automate the soldering process.Īs electronics get smaller and manufacturers come under greater pressure to improve efficiency and throughput, the traditional hand soldering method is no longer up to scratch. The process of soldering has remained much the same since then. Shortened product-development cycles, smaller batch sizes, fast expiration dates and more frequent product type changeovers require adding new automation technologies for better processing flexibility, keeping production costs down and getting products to customers quickly.In 1896, a patent for electric heating apparatus, now commonly known as a soldering iron, was granted.Thermal cycling issues from ovens directly in line with flash freezers can cause reliability issues in processing areas. Plants often have extreme temperature ranges due to processing requirements.This requires the use of corrosion resistant and coated materials. Facility cleaning and sanitation crews often use high-pressure hosedown cleaning equipment with high-temperature caustic chemical solutions that shorten the life of the facility and equipment.
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